SURFCAM, Your Milling Software Solution
JUNE ISSUE
2009
03

Customer Testimonial


Park Engineering & Manufacturing, Inc has been producing high quality precision part for the aerospace industry since 1959. One of the ways this company has had a long and successful run is embracing technology. Surfcam has been a key part of the manufacturing process for over a decade. We consider Surfcam Velocity 4 a best in class CAD/CAM system. We utilize all aspects, from TrueMill to 4 and 5 axis. With the use of TrueMill we have seen cycle times reduced by 30% to 65%. The GUI is one of the best I’ve seen.


I have been using Surfcam since 1993 and am always impressed with the continuing enhancements. When Velocity 4.0 was released I was pleasantly surprised such significant improvements were done. The 3D Offset toolpath and the overall increase in performance are Awesome! Great product and terrific support!
Michael Tamplin, Park Engineering & Mfg.





Did you know?

SURFCAM's SolidWorks associativity enables users to directly open native SolidWorks files, eliminating the translation process.

Surfware SolidWorks partnership

SURFCAM automatically recognizes any design revisions in the solid model and regenerates only affected toolpaths. Surfware is proud to be a SolidWorks Solutions Partner.




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This Issue

SURFCAM Velocity 4 SP1 Released!
Customer Testimonial
e-Training Videos for Velocity 4
SURFCAM Tech Tip

SURFCAM Velocity 4 SP1 Released!

Milling Software Velocity 4 Powered by TrueMill In May 2009, Surfware, Inc., developer of SURFCAM® Powered by TrueMill® CAD/CAM software, announced the release of SURFCAM Velocity® 4 SP1. This powerful release contains new features as well as enhancements from the SURFCAM user-base. This release is currently available for download for Surfcam customers. Contact your dealer for more information or download instructions.

Download SP1

New features in Velocity 4 SP1 include:

Complete Tessellation of Arcs and Helical Moves in 3-axis HSM — The HSM routines have been made to be more robust in the calculation of all Arcs (except true arcs–not helix/spiral–in XY plane). Tessellation and iteration of arcs and helixes for all HSM moves avoids issues with post templates, rounding, and the need for post-specific solutions.

Complete Tessellation

Direct Read of SolidWorks Sketches — Velocity 4 SP1 allows for all sketch type entities defined in SolidWorks sketches to be imported. For an example, see the SURFCAM Tech Tip below.

Updated Toolkits — The third party libraries and toolkit functions have all been updated to incorporate the latest releases from the prospective suppliers.

Updated Translators — The DWG/DXF translators have been refined to provide better and more accurate translations. The ACIS based translators have also been refined to allow easier updating as new libraries are made available. This includes improved support for STEP, PRO-E, Catia, Inventor, UG, and SLDPRT (via ACIS) files. A new User Interface has been added to support the additional functions of the new translators.

Updated Translators

Updated Post Files — Both the Mpost and Lpost engines have been updated. The Mpost engine has been updated to better handle the HSM toolpaths without template modification. The Lpost has been updated to automatically handle multi-start treading without template modification.

Backplot — The backplot function has been refined to allow better visualization with the solid tool function enabled in V4. In addition, the backplot function has been enabled outside the operations manager to allow easier faster access to the backplot function. The backplot function has been enhanced to support partial toolpath display. With this option, the toolpath is drawn as the tool moves across the part allowing better visualization for the tool and the geometry being machined.

Backplot

Now, the animation will stop when the part is dynamically rotated. This is done to account for video cards that may not be able to keep up with the display. The animation can be resumed, stopped, and restarted at any time. The arrow keys allow single step backplot thru the toolpath.

Toolpath Operation — The operations manager has been enhanced with new status icons have to show the status of the operations. Now when glancing at the Operations Manager, the user can be alerted to operations where the geometry has been imported, altered, or missing. This allows for the user to quickly note and remedy any problem and post the process.

Operations Manager

Enhancements to 4/5-axis cutting — The 4-5 axis functions have been enhanced to include the WRITE NORMAL function that allow the SRFVCT records to be output in the APTCL stream for true 5 axis tool compensation to be enabled in the post. The ENFORCE CUTTING DIRECTION option has also been enabled to better control the cutter direction on interrupted cuts. Selecting this WRITE NORMAL in the 5 axis OPTIONS tab will yield output in APTCL file to be used by SPOST to output the proper format for 5 axis diameter compensation for machines supporting this functionality.

Enforce Cutting Direction

Updated Tool Menus — The tool menus have been updated with real tools for easy identification.

Updated Tool Menu

Updated NCedit Functions — NCedit has been altered to allow better visualization of the tool and the geometry. Now, the user has the ability to cycle through four different tool visualizations while stepping through the operation with NCedit. The options for viewing the tool are: a solid tool, a transparent tool, a wireframe tool, and a tool "blip." The tool "blip" or "cross" has also been altered in size and made transparent to avoid covering the toolpath. A diameter ring has been added to the "blip" to represent the tool diameter.

Wire EDM Enhancement — The Wire EDM package has been improved to allow the cut types to be identified at the post level thru APTCL.

SURFCAM Tech Tip

Courtesy of Surfware Technical Support

Direct Read of SolidWorks Sketches

How do I use SURFCAM to read SolidWorks Sketches?

  • Make sure you have SolidWorks 2009 SP3 or later on your local machine.
  • Open SolidWorks for faster read. If SolidWorks is not open, SURFCAM will open the kernel in the background.
  • Open SURFCAM. Navigate to the Tools > Options menu. In the window that appears, choose Files > Read > SolidWorks/Parasolid. Check "Read Sketch Geometry."

    Read SolidWorks Sketches

Thank you,
Surfware Technical Team

For more information or for any questions,
please contact us at: info@surfware.com
or visit us online at: www.surfware.com

Surfcam, Inc. 275 E. Hillcrest Drive, Suite 150, Thousand Oaks, California 91360, USA
Toll free: 800-787-3927 , Phone: (818) 991-1960, Fax: (818) 991-1980
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